Isimiso se-Ultrasonic Welding
I-Ultrasonic welding iwubuchwepheshe obuphezulu, futhi yonke imikhiqizo yepulasitiki encibilikayo ingasetshenziswa.Asikho isidingo sokwengeza ama-solvents, ama-paste noma eminye imikhiqizo eyisizayo.Thuthukisa ukukhiqiza, izindleko eziphansi, ukuthuthukisa ikhwalithi yomkhiqizo nokuphepha kokukhiqiza.I-Ultrasonic welding, eguqula i-mains AC (220-240V, 50/60Hz) ibe isignali ye-high-frequency kanye ne-high-voltage ngebhokisi lokunikezela kwamandla, bese iguqula isignali ibe ukudlidliza komshini we-high-frequency ngokusebenzisa uhlelo lwe-transducer, okwengezwe kumkhiqizo wepulasitiki ukwenza kube Ukungqubuzana kwesivinini esikhulu kwenzeka phakathi kwezingxenye ezimbili zomkhiqizo wepulasitiki, futhi izinga lokushisa liyakhuphuka.Lapho izinga lokushisa lifinyelela iphuzu lokuncibilika komkhiqizo ngokwawo, isikhombimsebenzisi somkhiqizo siyancibilika ngokushesha, futhi umkhiqizo uyapholiswa futhi ulolongelwe ngaphansi kwengcindezi ethile, ngaleyo ndlela uzuze ukushisela okuphelele.
Ibhokisi likagesi we-Ultrasonic: (owaziwa nangokuthi i-generator)
Isetshenziselwa ukushayela i-transducer ye-ultrasonic ukuze idlidlize, futhi amandla ayo adluliselwa ku-transducer ngokukhiqiza isignali ye-sinusoidal (noma efana ne-sinusoidal) yemvamisa ethile.
Ama-Transducers: "inhliziyo" yemishini ye-ultrasound
Kuyisisekelo sesizukulwane se-ultrasonic.Iguqula amandla kagesi abe amadivaysi amandla mechanical (ultrasonic).Idivayisi evuthiwe futhi enokwethenjelwa kakhulu umphumela we-piezoelectric ukubona ukuguqulwa okuhlangene kwamandla kagesi namandla omsindo, okubizwa ngokuthi ama-transducers.
Izinzuzo
1. Ukusebenza kahle: I-ultrasonic i-plastic welding inezici zokushisa nokupholisa ngokushesha, futhi ingaqedela ngokushesha ukucutshungulwa kwamapulasitiki, ngaleyo ndlela ifeze ukukhiqizwa okuphumelelayo.
2. Ukuvikelwa kwemvelo: I-ultrasonic i-plastic welding ayidingi ukusetshenziswa kwe-adhesives namanye amakhemikhali, futhi ngeke ikhiqize igesi engcolile, amanzi angcolile nezinsalela zemfucuza nezinye izinto ezingcolile, futhi inokuvikelwa kwemvelo okuphezulu.
3. Umphumela omuhle: I-Ultrasonic ye-plastic welding ingakwazi ukuqaphela i-plastic welding jikelele, engakwazi kuphela ukuqinisekisa ubuqotho nokubekwa uphawu komkhiqizo, kodwa futhi ithuthukise ukuqina komkhiqizo futhi iwenze uhlale isikhathi eside.
4. Izindleko eziphansi zokusebenza: Amandla adingekayo ukuze kushiswe ipulasitiki ye-ultrasonic aphansi, izindleko zokusebenza ziphansi, futhi izinzuzo eziphezulu zezomnotho zingatholakala ekusetshenzisweni kwesikhathi eside.
5. Uhlu olubanzi lwezicelo: I-ultrasonic i-plastic welding ingasetshenziswa ekucubunguleni izinto ezihlukahlukene zepulasitiki, futhi inezinhlobonhlobo zezicelo, ezifana nemboni yezimoto, imboni kagesi, imboni ye-electronics, imishini yezokwelapha kanye neminye imikhakha.
Izinzuzo zobuchwepheshe
Ngemva kweminyaka engu-30 yokuhlola okuqhubekayo nokucwaninga nokuthuthukiswa, manje sesiphenduke umholi embonini, enemvula ejulile kanye nezinzuzo kubuchwepheshe be-welding ultrasonic.Sinethimba locwaningo nokuthuthukiswa kwezobuchwepheshe elinabantu abangaphezu kuka-30, abanolwazi olucebile nolwazi lomsebenzi, futhi banganikeza amakhasimende ukusekelwa okungcono kakhulu kwezobuchwepheshe kanye nesevisi.
Amandla okukhiqiza
Sinamasethi angu-104 wemishini yokucubungula ye-CNC kanye nemigqa yokuhlanganisa yokukhiqiza, engahlangabezana nezidingo zenani elikhulu lama-oda, futhi uqinisekise isivuno nesikhathi sokulethwa.Imishini yethu yokukhiqiza kanye nobuchwepheshe kungahlangabezana nezidingo zezimboni nezimboni ezahlukene.Sinolwazi ekukhiqizeni izinto ezihlukahlukene kanye nemikhiqizo, futhi singakwazi ukwenza ngokwezifiso imikhiqizo yokucaciswa okuhlukene ngokwezidingo zamakhasimende.Inqubo yethu yokukhiqiza idlule ekulawuleni ikhwalithi okuqinile ukuze siqinisekise ukuthi sonke isixhumanisi somkhiqizo sihlangabezana nezidingo zamakhasimende kanye namazinga kazwelonke afanelekile.
Imishini yokusekela i-welding ye-ultrasonic
Ubuchwepheshe bethu be-welding be-ultrasonic busetshenziswa ezimbonini eziningi.Sinemishini yethu ehlukahlukene esekela ukushisela ye-ultrasonic yezidingo ezahlukene, njengomshini we-othomathikhi wefilimu, i-welding ultrasonic head fixture, umshini wokudlidliza we-LA2000 ovundlile we-nozzle, umshini wokujika ozenzakalelayo we-ultrasonic, umshini wokushisela i-rotary friction, umshini wokushisela oncibilika oshisayo, ukufakwa komsindo we-ultrasonic. ikhava, njll. Lezi yizinzuzo zethu.Singahlinzeka amakhasimende ngesevisi engcono kakhulu futhi sibe namandla amakhulu emakethe.
Imishini yezokwelapha
I-Ultrasonic welding ingasetshenziswa embonini yezokwelapha ekwenzeni izinhlobonhlobo zemishini yezokwelapha nemishini.I-Ultrasonic welding ivumela ukunemba okukhulu nokuthembeka futhi ayidingi ukusetshenziswa kwanoma yiziphi izinto zokunamathisela noma izincibilikisi zamakhemikhali, okwenza amadivaysi ezokwelapha aphephe futhi avumelane nemvelo.
Ezogesi Nezokuxhumana
I-Ultrasonic welding isetshenziswa kabanzi ekwenzeni imikhiqizo ye-elekthronikhi.I-Ultrasonic welding ayidingi ukusetshenziswa kwezinto zokushisela futhi ayikhiqizi igesi engcolile, amanzi angcolile noma izinto eziyingozi, ezihlangabezana nezidingo zokuvikelwa kwemvelo;Ukushisela nge-ultrasonic kuyashesha futhi kungenziwa ngokuzenzakalelayo futhi kukhiqizwe ngobuningi, futhi kungashisela izinto ezihlukahlukene ezifana nezinsimbi, izitsha zobumba, amapulasitiki, njll.
Izingxenye ezizenzakalelayo
Ekwenziweni kwezimoto, i-welding ye-ultrasonic isetshenziswa kakhulu ekukhiqizeni ama-airbags, ama-instrument panel, ama-windshields namalambu nezinye izingxenye.Le ndlela yokushisela ayikwazi nje ukuthuthukisa ukusebenza kahle komsebenzi, kodwa futhi yehlise izindleko zokukhiqiza futhi ithuthukise ikhwalithi yokukhiqiza.
Izinto ezisetshenziswayo zokuphrinta
Embonini yokuphrinta yezinto ezisetshenziswayo, ubuchwepheshe bokushisela be-ultrasonic bungakwazi ukubona ukucutshungulwa kwama-weld seams amancane kanye nokushisela ingxenye enembayo ephezulu, okuthuthukisa ukunemba kokukhiqiza kanye nekhwalithi yemikhiqizo, futhi ngesikhathi esifanayo kuzuza ngokushesha, okuqinile, okungangcoli nokuguga- ukumelana ne-welding imiphumela, futhi ingabona i-Batch enkulu kanye nokukhiqizwa okuphumelelayo
Imishini yasendlini
Ubuchwepheshe be-welding be-Ultrasonic bubuye busetshenziswe kabanzi emkhakheni wemishini yasendlini ukuxhuma amasignali phakathi kwama-chips wesifunda ahlanganisiwe ahlukene, ngaleyo ndlela kuncishiswe isisindo kanye nevolumu yamabhodi wesifunda kanye nokwenza ngcono ukusebenza komkhiqizo nokuthembeka.Isetshenziselwa ukushisela phakathi kwezinto ezahlukene, njengezinto eziyinhlanganisela yepulasitiki nensimbi, ukuze kubonakale ukusebenza kahle kwezinto eziningi kanye nokusebenza kahle okuphezulu komkhiqizo.
Imboni yokupakisha
Ubuchwepheshe be-welding be-Ultrasonic busetshenziswa engxenyeni yokuvala yokupakisha ukudla.Impahla ye-membrane yokushisela ezinkomishini nasebhokisini esezakhiwe iqinisekisa ukusha nokuhlanzeka kokudla.Lobu buchwepheshe buqinisekisa isibopho esiqinile phakathi kwengxenye yokuvala kanye nempahla yokupakisha ukudla, ngaleyo ndlela kuvimbele ukuvuza kwezithako ezinjengomswakama noma amafutha ekudleni.
Izinto zokubhala zasehhovisi
Ubuchwepheshe bokushisela be-Ultrasonic bungasetshenziswa ekwenzeni amafolda, angenza amafolda aqine, angathambekeli ekuguquguqukeni ngemva kokusetshenziswa isikhathi eside, futhi acoceke futhi abe mahle.Ngemuva kokuthi ifolda yefayela isebenzisa ubuchwepheshe be-welding ye-ultrasonic, isakhiwo sayo sangaphakathi sizinzile futhi azikho i-seams ecacile, okwenza inhlangano yezinto ezilula kakhulu.
Indwangu engalukiwe
Ubuchwepheshe bokushisela be-Ultrasonic bungasetshenziswa ukwenza izingxenye ezithile zezingubo zokuvikela zezokwelapha.Lobu buchwepheshe bungaqinisekisa isibopho esiqinile phakathi kwalezi zingxenye nezindwangu, ngaleyo ndlela kuthuthukiswe umphumela wokuvikela womkhiqizo wonke.Ukuze ekwakhiweni izikhwama Indwangu non-nokwelukiweyo angasebenzisa lobu buchwepheshe uxhumano Seamless.Amandla nokuqina kwalawa majoyinti kuphezulu kakhulu, okuqinisekisa ukuthi isikhwama sizwakala kahle futhi sinciphisa ukuguga ekusetshenzisweni okuphindaphindiwe.
Imboni yokuhlanza
Ubuchwepheshe bokushisela ipulasitiki be-Ultrasonic bungakwazi ukukhiqiza imishini yokuhlanza esezingeni eliphezulu, okudingeka isebenze ngaphansi kwezinga lokushisa eliphezulu nokucindezela, futhi idinga ukumelana nokugqwala kwezinto ezihlukahlukene zamakhemikhali.Ubuchwepheshe bokushisela ipulasitiki be-Ultrasonic bungaqinisekisa ukuvala nokugqwala kwemishini, ngaleyo ndlela kuqinisekise ukuphepha nokuthembeka kwemishini.
